We work on producting the next-generation dies utilizing the latest IoT and digital technologies based on the sophisticated skills and advanced processing techniques that we have been developing over many years. We continue to reduce the costs and delivery times and tackle new die production technologies.
Total planning technology
and company-wide
collaboration
Introducing IoT
and digital technologies
ahead of the industry
System for assuring
products made by dies
Equipped with equipment including a 5-axis high-speed machining center capable of 24/7 unmanned operation, a laser welder, and 1300-ton and 850-ton injection molding machines, we are capable of producing highly precise dies and processing complex parts. We have received honorable praises for our production of complex special dies with specifications that include built-in servo motors or other mechanisms, which were created from our fully arranged facilities and seasoned skills and techniques. We also have the capability of making large dies for multi-piece molding. We have significantly reduced processing times by our integrated in-house production, from product concept planning until passing final inspection, and through utilization of advanced 3D measuring as well as IoT technologies.
We have implemented a new initiative based on data analysis for structuring prediction data and creating risk aversion mechanisms. Our R&D of a total system for large dies to handle warpage deformation generated during injection molding is certified by the Strategic Core Technology Advancement Program. This system aims at establishing methods of directly producing the desired shapes by designing dies with advance predictions of time-based changes generated in the die production processes.
We have begun working on achieving 24/7 continuous processing by utilizing IoT and AI. We are also proactive in industry–government–academia collaborative research for next-generation products and technologies, as well as exploring new themes and business fields. Important future projects include continuous improvement in the precision and speed of the reverse engineering and expansion of direct orders from the North American, European and Asian markets. The core of our future business promotion is “talent development.” Our goal is to encourage employees to enhance their skills and the ability to flexibly handling multiple roles.