Integrated in-house die production from product design review to passing final inspection

Total planning technology

1.Design / CAE analysis

Resin design / CAE

< CAD >

  • NX (SIEMENS)
  • TOP Solid (Kodama Corporation)

< CAE >

  • MOLD FLOW (AUTO DESK)
Press design / CAE

< CAD >

  • TOP Progless (Kodama Corporation)

< CAE >

  • DYNA FORM
CAM
  • Euklid (Euklid)
  • Work NC (Sescoi)
  • TOP Solid/CAM (Kodama Corporation)
  • NX CAM (SIEMENS)
  • hyper MILL (OPEN MIND)

2.Processing / Assembly

Processing

< Primary processing machineries >

  • Machining center
  • NC electric discharge processing machine
  • NC wire processing machine
  • High-precision surface grinder
Polishing

< Machining precision >

  • Rz0.2μ
Assembly

< Press dies >

  • 50t – 600t (press machine)
  • 0.1t – 5t (die weight)
Assembly

< Injection molding dies >

  • 200t – 1300t (molding machine)
  • 1t – 13t (die weight)

3. Molding / Molded product measurement

Molding
  • 1300t / 850t molding machine
Inspection
  • 3D measuring instrument / high-precision blue light measuring system (3D camera)

Die production for automotive parts

Equipment

5-axis complex machining center

Manufacturers : DMG Mori Seiki
Model : HSC 30 linear
Machining range : Φ250

5-axis machining center (plus 1 additional machine)

Manufacturers : DMG Mori Seiki
Model : DMC-125 U dB
Machining range : 1250 * 1250 * 1000

3-axis machining center (plus 8 additional machines)

Manufacturer:DMG Mori
Model:NVX7000
Machining range:1700 * 760

Graphite machining center

Manufacturer: Makino Milling Machine
Model: V56i
Machining range: 1050 * 550

1300t Injection molding machine

Manufacturers : Ube Industries
Model : MD1300S-IV-174B/H2 I.M.M

850t Injection molding machine

Manufacturers : Toshiba Machine
Model : EC850SX-61A

Die spotting Press (plus 1 additional 100-ton machine)

Manufacturers : Amino Corporation
Model : DR200R
Machining range : 2500 * 1800 * 1800 2000KN

Laser welder

Manufacturers : ALPHA LASER GmbH
Model : pulspower 300

3D measuring instrument

Manufacturers : Carl Zeiss
Model : PRISMO Navigator S-ACC VAST-GOLD
Machining range : 900 * 1200 * 650

High-precision blue light measuring system (3D camera)

Manufacturers : HEXAGON
Model : BLAZE 600M

3D measuring instrument

Manufacturers : Carl Zeiss
Model : ACCURA 9/16/8
Machining range : 900 * 1600 * 800

3D measurement system

Manufacturers : KEYENCE
Model : VR5000