Integrated in-house die production from
product design review to passing final inspection

Total planning technology

1.Design / CAE analysis

Resin design / CAE


< CAD >

  • NX (SIEMENS)
  • TOP Solid (Kodama Corporation)

< CAE >

  • MOLD FLOW (AUTO DESK)

Press design / CAE


< CAD >

  • TOP Progless (Kodama Corporation)

< CAE >

  • DYNA FORM

CAM


  • Euklid (Euklid)
  • Work NC (Sescoi)
  • TOP Solid/CAM (Kodama Corporation)
  • NX CAM (SIEMENS)

2.Processing / Assembly

Processing


< Primary processing facilities >

  • Machining center
  • NC electric discharge processing machine
  • NC wire processing machine
  • High-precision surface grinder

Polishing


< Machining precision >

  • Rz0.2μ

Assembly


< Press die products >

  • 50t – 600t (press machine)
  • 0.1t – 5t (die weight)

Assembly


< Resinous die products >

  • 200t – 1300t (molding machine)
  • 1t – 13t (die weight)

3. Molding / Inspection

Molding


  • 1300t / 850t molding machine

Inspection


  • 3D measuring instrument / high-precision blue light measuring system (3D camera)

Die production for automotive parts

Equipment

5-axis complex
machining center

Manufacturers : DMG Mori Seiki
Model : NVX700/50 (F31iB)
Machining range : 320 * 300 * 280

5-axis machining center

Manufacturers : DMG Mori Seiki
Model : DMC-125 U dB
Machining range : 1250 * 1250 * 1000

Die spotting

Manufacturers : Amino Corporation
Model : DR200R
Machining range : 2500 * 1800 * 1800 2000KN

Laser welder

Manufacturers : ALPHA LASER GmbH
Model : pulspower 300

1300t
Injection molding machine

Manufacturers : Ube Industries
Model : MD1300S-IV-174B/H2 I.M.M

850t
Injection molding machine

Manufacturers : Toshiba Machine
Model : EC850SX-61A

3D measuring instrument

Manufacturers : Carl Zeiss
Model : PRISMO Navigator S-ACC VAST-GOLD
Machining range : 900 * 1200 * 650

High-precision blue light
measuring system
(3D camera)

Manufacturers : HEXAGON
Model : BLAZE 600M